上海集美食品岛限机械有限公司

一、      企业简介Corporate profile

中国集美控股集团-上海集美食品机械有限公司是一家集科研、生产、服务为一体，专业制造液体饮料食品机械的高新技术企业，公司创建于1989年目前已成为国内食品机械行业的佼佼者。

Jimei Holdings Group of China - Shanghai Jimei Food Machinery Co., Ltd. is a collection of scientific research, production and service as one of professional manufacturer of liquid beverage food machinery, high-tech enterprises；the company was founded in 1989 and currently has become a leader in the domestic food machinery industry.

公司内部拥有一支高素质的具有开拓创新精神的科技队伍，自主研发了多项新产品及多个国家级发明专利，产品质量荣获“国家免检产品、中国驰名商标，”公司也连续当选被评为“中国食品行业协会常务理事单位、”“上海市重合同、守信用单位、”“上海市创新科技实验基地”等荣誉称号。

Within the company has a high-quality science and technology team has a pioneering spirit, a number of independent research and development of new products and a number of national invention patents, the quality of products won the "national exemption product, well-known trademarks in China, the company also continually elected being evaluated the honorary title of "China Food Industry Association executive director units," Shanghai contract, keeping promises units "Shanghai Innovation and Technology experimental base".

公司主要产品有：全自动屋顶型纸盒包装机、全自动纸质砖型包装机、全自动纸质枕型包装机、全自动喷淋杀菌机组、PET三合一灌装机组、UHT管式、板式灭菌机、无菌液体软包装机等，并形成以果蔬饮料生产线、液态乳品生产线、含气饮料生产线、纯净水生产线、奶粉生产线、冷食生产线、浓缩果汁及果酱生产线、水果罐头生产线八大系列为主体、生产线配套零部件设备生产为副体的规模化集团化生产模式。

The company's main products include: automatic roof-type carton packaging machine, automatic paper brick packaging machine, automatic paper pillow type packing machine, automatic spray sterilizing unit, PET triple filling unit, UHT tubular , plate sterilization machine, aseptic liquid flexible packaging machines, etc., and the formation of fruit and vegetable drinks production line, liquid dairy production line containing carbonated beverage production line, pure water production line, milk powder production line, cold production lines, concentrated fruit juice and jam production line, canned fruit production line eight series as the main supporting parts of the production line equipment Vice scale Group production mode.

公司多年以来先后为美国福瑞华泰集团、南非牛奶公司、缅甸牛奶公司、达能集团、雀巢集团、百事可乐、娃哈哈、太子奶、蒙牛集团、伊利集团、光明集团、妙士集团、统一企业、汇源果汁、椰树椰汁、达利园、中粮集团、露露集团等国内外诸多知名企业提供成套的设备及单机。并且出口亚州、欧州、美州及非州等50多个国家和地区。

Many years successively the Furui Huatai Group, USA, South Africa Milk Company, Myanmar Milk Company, Danone, Nestle Group, Pepsi, Wahaha, Prince milk, Mengniu, Yili, Guangming Group, wonderful Chevalier Group, Uni-President Enterprises, Huiyuan Juice Coconut palm Daly Park, COFCO, Lulu Group, many domestic and foreign well-known enterprises to provide complete sets of equipment and stand-alone. And exports to over 50 countries and regions in Georgia, Europe, America and Africa.

二、无菌砖灌装机报价方案Aseptic brick filling machine offer programs

A：设备特征描述Device characterization

主要特点是：一次性自动完成进纸、灭菌、制盒、灌装、成型、封合动作,复合材料采用双氧水喷雾和高强度紫外线照射及无菌热空气烘干，包装盒的成型、物料的灌装和灌装后的封口都是在具备正压条件的无菌室内完成，从而保证了包装材料和物料的无菌，使被包装经过UHT杀菌后的果汁饮料在常温下保质期长达一年。另外，该机的PLC、光电纠偏、变频调速、气动电磁阀、真空系统、液位控制、智能电子温控调节、故障自动报警系统和无菌室等均采用德国、日本等国家的著名品牌，整机全部采用了不锈钢制造，外观精美，操作方便。

The main features are: disposable auto-complete feed, sterilization, box making, filling, forming, sealing action, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packaging, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensuring a sterile packaging materials and materials to be packaged through a juice beverage after the UHT sterilization at room temperature shelf life of long up to one year. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. Germany, Japan and other countries of the famous brand , the whole machine is used stainless steel, beautiful appearance, convenient operation.

a、预成形采用发明专利—矩形预成形方法及其装置，替代利乐公司的圆形成形方法及装置，令机器运行更加稳定，

性能更加可靠，产品外观更完美。

The forming system we choose our own patent rectangular forming method instead of roundness system which use by Tetrapak, this system made the running much more stable, the function much more reliable, the

exterior appearance of the product much perfect.

b、送纸采用滚压式，定量、封切、整形系统，采用机械传动的多层拖把式机构代替利乐公司的机械手抓合式机构，

令机器运行更平稳。

We choose roll extrusion as the carton conveyer, the fixed amount, cutting carton and forming system we use mechanical transmission multilayer push-draw mode which instead tetra pack’s mechanical grabbing system, our method makes the machine runs much more stable.

c、全自动完成平稳放送纸卷、打印日期批号、预贴密封条、化学灭菌和物理灭菌、预成筒、充填、横封、整形、

切断、粘角送出等包装全过程。

Automatic finished all the job step, which includes run over the scroll reposefully, print the date and batch number, stick plastic tape, chemical and physical sterilizing, roll into cylinder, filling material, sealing-off, molding, cutting and horn-shaped.

d、融入现代光机电一体化最新技术，集成设计，精工制造。采用闭环控制技术控制张力、光电检测、PLC 计算控

制、触摸式人机界面操作，监视，辐射热和高频感应电源巧妙应用，使贴条和纵向、横向封合更牢固更可靠。

This design blend into modern“optical, mechanical and electronic integration”and skillful manufacture. We choose closed loop to control the tension, use opto-electricity for detection, PLC control the system, oversaw and operated by human-machine interface, radiant heat and high frequency induction heating put to work skillfully then make the sealing much firm and reliable in cross and vertical direction, use mechanical as main drive and barometric as assistant drive. Scientific and reasonable use, we make this machine operating freely and stable.

e、主传动为机械式，辅传动为气压式，科学合理使用，令机器运行更自如、稳定。

The main transmission is mechanical and the auxiliary drive is vapor-pressure type. scientifically and rationally use, made the machine runs much more freely and stable.

f、特别设有不停机换卷装置，令机器在不需停机的情况下轻松换卷和驳接纸头。We add a special design: change the scroll without stop operating. This design can change the scroll freely under the operating situation

B：设备灌装和包装工艺工程Equipment for filling and packaging process engineering

C：设备参数Device parameters

D：设备元件配置Equipment components configuration

G:选配设备Optional Equipment

1. 1.       贴管机Pipette paster for 125ml-375ml

①产品简介Product introduction

TG-12000型贴管机适用于无菌砖盒、屋顶盒和直立袋等食品包装上粘贴吸管。整机采用欧姆龙PLC控制，人机界面触摸屏操作。气源处理及执行元件采用日本SMC品牌，气动控制元件采用美国MAC高频电磁阀；旋转定位马达和菠萝头换位马达采用日本安川高速伺服系统；热熔系统采用了全球最知名的美国诺信尊蓝系列热熔胶机。可自动完成产品输送、吸管输送、吸管裁切、产品上胶、吸管粘贴和故障报警等工序，节省大量人力物力。

TG-12000-type paste tube machine is suitable for aseptic brick boxes, roof boxes and pouches food packaging paste straw. The whole machine adopts Omron PLC control, man-machine interface touch screen operation. Air source treatment and actuator adopts Japanese SMC brand pneumatic control components using the U.S. MAC high frequency solenoid valve; motor Japanese Yaskawa high-speed servo system; system uses the world's most well-known American Nordson hot melt rotation positioning motor and pineapple head transposition Zun Blue Series hot melt adhesive machine. Product delivery can be done automatically, straw conveying crop straw, plastic products, straw paste and fault alarm processes, save a lot of manpower and resources.

②主要技术参数Main technological parameter

本公司视产品的质量为企业的生命，所有集美产品用户均可得到公司的以下承诺：

1、保质期

　 集美公司提供半年至一年的产品保质期，充分表明了集美公司对其产品的信心。

2、终身保修制

　集美公司为用户提供终身保修，使你在购置集美的设备后不必再为今后的维修问题担忧。

3、24小时定购热线15000639885    13162637118

在你使用集美产品出现问题时，无论你在何时何地，你都可以拨打公司的24小时服务电话，获得公司完备的售后服务。

4、24小时内到达用户现场

　当你设备出现问题，需要维修时，在接获你的电话后，我们将在2至24小时内赶到现场(上海地区)，或48小时内起程前往你处(上海以外地区)。

企业生产装备及质量控制
（一）、加工设备
1. 数字加工中心5套，数控机床17台，有效保证零件的加工精度及一致性，互换性好。
2. 大型立车3台，车、铣、刨、磨、镗、钻、剪板、弯板、焊接等设备100多台。
3. 全自动数控激光切割机，所有精密及不规则形状板料均在此机上加工。
4. 大型喷砂设备，对碳钢及其焊接件涂漆前进行喷砂处理，可祛除内应力并增加油漆附着力。
5. 采用高精度下料工艺，全面推行计算机辅助制造，确保质量、工效。
6. 采用精密的材质分析仪及先进的铸造设备，用世界领先技术的米汉纳铸铁（MEEHANITE）来制造零件。

质量控制
1. 所有产品均全面实现CAD电脑辅助设计。
2. 零件从加工到装配的各个工序之间做到零件整个周转过程均不落地。
3. 所有关键部件均在数控车床及加工中心加工，并在专用装配室进行装配，以保证装配精

度及部件的洁净。
4. 产品配套件均采用世界名牌及国内知名品牌的产品。
5. 每台整机出厂前均要经过80—100小时不间断运行，联检合格后方允许出厂使用。